So I know that many people are planning to use a slip gear mechanism for their catapult this year, and I myself am also planning on doing this for now. I have made many different prototypes of it, but one thing that I am having problems with is getting the platform to stay in the down position. My intake system is a simple tray style intake, as I have seen that many other teams are using. Essentially for those who don't understand the predicament is that the resting position for a slip gear catapult is in the up position, and in order to pick up objects it needs to be in the down position.
One idea that I have had is to put a ratchet (as I know that many teams have had) on some the part of the mechanism that only ever has to spin one way. Basically any gear between the motors and the slip gear. This way, when the mechanism pushes the platform down, it can just stop at the bottom and the ratchet will keep it in place as the ratchet will prevent the rubber bands from pulling the catapult back up. So this idea works in a perfect world but unfortunately our world is awful and nothing ever works as it should. Here are some issues that I'm having:
1. The strength of the rubber bands causes the mechanism to break. Not necessarily snapping, but gears skipping or the ratchet fails or something of that nature.
2. Precision. I need the platform to "lock" as close to the ground as possible for obvious reasons. The looseness in the mechanism makes it really difficult to get it right. I figured that if you put the ratchet as further towards the slip gear (not physically closer, but closer in the path of the mechanism), than you eliminate some of the looseness in the rest of the mechanism from becoming an issue.
Finding the best type of ratchet has also been an issue. I've tried a couple iterations of a ratchet based off of an 84 tooth gear as the ratchet gear so its really precise in where it locks, but it's really difficult to get whatever you use as a pawl to grip the teeth of the gear, and as a result the rubber bands force the ratchet to skip and the platform goes back up. I've also tried a 30 tooth sprocket as the ratchet gear so its really easy to get the pawl to grip the teeth, but precision becomes an issue as it only has 30 teeth.
My question is, what do you guys think/ what are you doing to solve these problems?
P.S. I've tried googling different Vex ratchet mechanisms but all you get are the stupid ones from the flywheels from Nothing but Net that won't work here.