First of all, please check out the video we made on Saturday to showcase the robot and see what I’m actually going to be talking about here:
Team 254D's High Hanging Robot - YouTube (:40 and 1:37)
Here’s a whole match: http://www.youtube.com/watch?v=4wGvrBH2jgo
Intro
Let me start by congratulating 1103 on winning robot skills and having one of the best robots at the competition. I love their hanging system, specifically how it locks onto the ladder. Also, 44 and all the weeble-dumpers did a great job with a very unique strategy that proved to be quite a challenge to compete against.
At Orlando this past weekend, 254D was the second pick for the seed 1 team in the Technology Division (677). The reason for this was not just the overall functionality of the robot, but its ability to high-hang reliably and quickly. 254D also had 97 points in robot skills after a fairly bad performance and successful high-hang.
Many teams asked us about how it actually achieved the high-hang, and all were impressed by its speed, so now I’ll take some time to explain how it actually hangs in under 2 seconds.
The Hook
The hook is designed to be lightweight, strong, and easy to use.
Main features:
-The hook itself is two 12.5" aluminum c-channels and two two-inch standoffs to hook onto the side of the ladder (over the top green bar):
Hook (side) -
-The release holds the hook into the robot until the arm is raised for the first time, at which point the release folds up and stays there:
Set release (side) -
Set release (top) -
After released (top) -
-The support structure is two standoffs that prevent the robot from being pushed to the side while hanging, two cut rails that support the robot while hanging, and the whole intake in general (which is very sturdy):
Intake (top-front) -
The Ratchet
The ratchet keeps the robot from falling once motor is cut at the end of the round.
Main features:
-The ratchet itself consists of two 12-tooth high-strength gears that are pulled into the two 12-tooth high-strength gears that power the bottom of the arm lift gears:
Lift gears (back) -
-The firing mechanism consists of a Kit-2 piston that pulls the ratchet into its place while hanging and a zip tie and rubber band that keep the ratchet from accidentally getting pulled into place during the match (See Note 1):
Ratchet (back-bottom)
The Pneumatics
The pneumatics are really what puts it all together by activating the ratchet, removing the arm support rubber bands, and providing additional power to the hang.
Main features:
-The pneumatics themselves consist of one tank, 2 Kit-1 pistons and 2 Kit-2 pistons (See Note 2), and one solenoid that fires all the pistons right before hanging:
Pneumatics system and motors (front) -
-The rubber band-release piston (See Note 2) removes the rubber bands that keep the arm buoyant during the match (they pull the arm up, but for hanging the arm needs to go down):
Rubber bands (side) -
Release piston (side-bottom) - (it’s the lower piston)
-The hang-assisting pistons give a little extra help to the hang by countering what the arm-support rubber bands did (See Note 2):
Pistons (side) - (same picture as Rubber bands (side))
Pistons (bottom-side) - [ because, despite being 2:1 on 4" wheels (being fast), it really is not that good. We were being pushed sideways and had a hard time getting traction when the arm was down.
I’d like to thank you for your interest in other robot designs and I wish you luck in the 2011-2012 season.
The MotorsSee Note 4Other Notable Featuresclawarmdrive baseNotes:
1: We used another solenoid to push the ratchet piston out at the beginning of the match (it needs to start in so we stay under 18"), but removed it because it was experiencing strange problems (firing whenever we turned the robot on-we tried changing the ports, solenoids, and fitting and running a blank code, but to no avail).
2: We use Kit-2 pistons instead of Kit-1 on the rubber band-release piston because we only received two pneumatics kits: one Kit-1 and one Kit-2.
3: Pistons apply 12 pounds of force (a little less for the Kit-2 action that pulls the piston in) over 2 inches, so 2 pistons=4 foot-pounds of energy. 254D’s hang-assisting pistons actually only fire about 1.7 inches to give them enough spare room to keep from being used as hard stops (you should be cringing right now), but the robot only moves vertically about 18.3", so the 2 hang-assisting pistons effectively reduce the weight of the robot by 2 pounds. The energy the motors need to output is therefore equal to 18.3" x ( weight of robot - weight of intake - .5 x weight of arm ).
4: 254D used fully-charged batteries for each match (about 8.1 volts) to get the most power into the robot. Before one match, the batteries were not replaced and it took about 4 seconds to hang, a huge difference from the standard 2 seconds. Use new batteries.](http://img709.imageshack.us/img709/5193/img1541b.jpg (same picture as Release piston (side-bottom)))