I built a concept string shooter design that fires two projectiles for each mechanism. It was meant to be as a compact as possible to allow more space for the robot, and the possibility of adding more of these types of mechanisms. Currently, the design is a c channel about 6” long
This is also a problem we faced. It could be a combination of the hard stop and the rubber band pressure. I would try to make the standoff on the catapult run into something softer or more absorbant then another standoff
How far does it launch? Those rubber bands make it look like it would launch across the field in the air so a less powerful version would be just as effective but not as prone to bending its pieces.
R4 gives the head referees quite a bit of leeway to interpret what might be considered dangerous. While not necessarily “changing the rules”, a group of head refs in a particular region (head ref’s tend to talk to each other…they don’t work in a vacuum), might all decide that shooting big metal nuts across the field might be a potential safety hazard, especially if a robot might accidently discharge a metal projectile by accident into someone’s face.
What I did when I made it is I put a double ended screw (standoff connector) in the screw hole of a shaft collar (take out the baby screw) and then put the shaft collar on a screw joint. Hope this helps!