Unconventional use of VEX parts

I was mounting an ultrasonic sensor in the robot I’m slowly building for tutorial purposes today. Rather than just cut a piece of Aluminum or make a bracket, I was looking for a simple way of doing this and ended up with the following.

Half inch standoff, shaft collar with set screw removed, three 8-32 screws and two washers.

This started me thinking about other ways the shaft collar could be used and I remembered this post.

So I put together this.

Now I remember that Jordan (I think) had an interesting way of joining two shafts using lock bars, standoffs and collars. What other interesting and unconventional ways of using VEX parts in a not so obvious way has anyone come up with?

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If you need to couple two axles and need them to be pretty sturdy, you can put both into a pinion or one of the shaft couplers with a collar and a lock bar on either side and standoffs connecting the two lock bars. This is how we couple the axles on our roller, we tried 24C’s method of omitting the pinion but since the joint was in the middle of our roller, we went back. It is very sturdy.

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Our axle coupler is simply two 3-hole pieces of bar connected at the ends with 1" standoffs. Inside is one of those little coupler things from the 2 wire motors surrounded by 2 shaft collars to keep the axles from moving away from eachother.

The shaft collars are also pretty good for making tension supports from standoffs to stabilize your tower and have adjustable tension. Just make sure to use a little threadlocker to keep it adjusted right.

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I love how you used the collars like that! Gives me a great idea for a robot design…

Expanding on James design couldn’t you also make a shaft coupler from 4 collars and 3 standoffs and some screws it would be somewhat U shaped…

I’m not to sure as to how strong it would be as I have yet to couple an axle…

A few of our teams have used the standoff to collar method quite frequently as a triangular support. It really is a great way of getting just the right angle and not using much weight or space like a full bar would.

my team did that last year for mounting our LCD screen. We also used it alot in replacement of the 1x25 straps because they dont bend/flex

24C has used this, as well. Here is a picture of our Gateway robot so that everyone can see what this looks like:

~Jordan

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we used collar nuts to secure a top claw, it was metal plates screwed into the collar nuts connected to an axle so the top claw was connected to the axle. really good way of doing it :smiley:

I really need to get some standoff couplers so I can start making some of this cool stuff :slight_smile:

I have also used a collar in replacement for a nut on a screw for joints that I need to spin but not some undone. Seems to work out pretty well.

My boys constructed a toilet paper holder in the lab…

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